Sponsored by Hesse Mechatronics Benefits of Smart Welding There are many types of welding used for the interconnection of battery packs. Laser, resistance, spot, etc. are just a few of the common types. Smart Welding was developed by Hesse Mechatronics to offer an alternative option. Smart Welding is “wire bonding without the wire” as it continues to… Read more »
Posts Tagged: Hesse Mechatronics
Design guidelines for wire or ribbon bonding of cylindrical cells in battery packs
Sponsored by Hesse Mechatronics By Mike McKeown and Dr. Dirk Siepe, Hesse Mechatronics Wire bonding cylindrical battery packs is becoming more mainstream in the alternative energy market these days. This article will review the design guidelines for how to successfully implement a wire or ribbon bonding process for battery packs using cylindrical lithium-ion cells. It… Read more »
The evolution of cell interconnect technologies for battery pack manufacturing
Sponsored by Hesse GmbH By Sebastian Holtkämper, Product Manager, Hesse GmbH Looking back a decade ago on a tough worldwide EV market, hundreds of thousands of hybrid electrical vehicles (HEV), but only a few thousand battery vehicles (BEV) were yearly sold. Compared to the total car market, electric driving was a true niche experience at… Read more »
Wire bonding for EV batteries and inverters: application and process tips from Hesse Mechatronics
Sponsored by Hesse Mechatronics All electronic devices need to be connected electrically (and mechanically) and there are numerous ways of completing this task. Wire bonding is one type of interconnection. There are three types of wire bonding: thermocompression, thermosonic and ultrasonic. We will focus on ultrasonic wedge bonding with aluminium wire and discuss the wire bonding process… Read more »
A closer look at wire bonding
Wire bonding technology – widely utilized in the microelectronics and power electronics industries since the 1970s – is finding its way into interesting new applications in the growing EV industry – in particular, battery connections. We’re quite certain that a few EVs are using wire-bonding technology for production battery pack connections, but Charged was unable… Read more »