Posts Tagged: EV Tech Explained

A closer look at energy consumption in EVs

When it comes to factors that affect energy consumption in EVs, the big kahunas are weight and wind resistance (aka CdA), but there are other factors that can have a surprisingly outsized effect and that tend to be overlooked, such as the use of climate control (AC, of course, but especially heat). Conversely, one factor… Read more »

A closer look at power factor correction

Power Factor Correction (PFC) used to be something that electronics manufacturers only grudgingly added to a product – usually because of complaints about breakers tripping prematurely, or to meet regulatory requirements in the EU – but these days PFC is showing up in more and more products. While one should never underestimate the ability of… Read more »

A closer look at wire in EVs

Wire is not the most glamorous of components, but it is the enabler of our modern society – especially of our even more modern mode of transport, the EV – and a surprising amount of technology and engineering goes into making, selecting and using wire. How wire is made The modern method of manufacturing copper… Read more »

A closer look at rare earth permanent magnets

Rare earth magnets have gotten a lot of coverage in the EV press over the years for being expensive – especially back in 2011 when a supply disruption in China sent the prices up anywhere from fivefold for neodymium to 20-fold for dysprosium over the course of a few months – yet they are still… Read more »

The technical reasons Tesla would limit supercharging speed, and other practical charging considerations

Recently, a bit of a kerfuffle kicked up when a Tesla Model S owner noticed that the maximum charge rate for his car on the Supercharger network had suddenly been cut from 120 kW down to 90 kW, apparently the result of too many fast charge cycles. Tesla’s explanation was, essentially, that many things can… Read more »

VIDEO: Just how does an EV work, anyway?

Judging from the articles that appear in the mainstream press, there’s still a lot of confusion and ignorance about how EVs actually work. Anyone who’d like a little deeper understanding of the workings of an electric powertrain, without going to engineering school, would do well to watch “How does an Electric Car work?” Part of… Read more »

EV tech explained: What are the limiting factors of an EV’s regenerative braking force?

In many EVs, regenerative braking is limited by the manufacturer to a modest level, and usually offers little or no ability for the driver to adjust it (aside from the few cases in which regen is made proportional to the initial movement of the brake pedal). Is tepid regen braking the result of some sort… Read more »

EV tech explained: Why do EVs restrict the amount of battery capacity that can be used for driving?

All EVs that use lithium-ion batteries are designed so that their full capacity can’t be used in driving – a few kWh are always left over as a buffer. Sometimes you’ll find this figure in spec sheets, which might (for example) quote capacity as “60 kWh (55 usable)” or some such. What is the reason… Read more »

A closer look at wire bonding

Wire bonding technology – widely utilized in the microelectronics and power electronics industries since the 1970s – is finding its way into interesting new applications in the growing EV industry – in particular, battery connections. We’re quite certain that a few EVs are using wire-bonding technology for production battery pack connections, but Charged was unable… Read more »

A closer look at electrolytes in advanced batteries

The electrolytes in advanced batteries are based on incredibly complicated formulations. If you calculated all of the possible combinations of solvents, salts and additives while trying to find the optimal ratios for just one electrolyte formulation, it would add up to an extraordinary number of possibilities. Because it plays such a critical role in battery… Read more »