Sponsored by Herrmann Ultrasonics Aluminum and copper cables are commonplace between EV batteries, motors, and charging points. Ultrasonic welding can create a solid-state bond between dissimilar materials such as copper and aluminum. Cross-sectional areas of 95 mm² are common. However, demands for 120 mm² will require more powerful ultrasonic generators. Learn more about ultrasonic welding technology and the fundamentals of… Read more »
Sponsored Content
Using active alignment adhesives in LiDAR and optical assemblies (whitepaper)
Sponsored by Dymax Newly developed adhesives for active alignment of camera modules, optical components, and LiDAR assemblies in automotive applications cure rapidly “on demand” upon exposure to UV/LED light. These adhesives can also cure under low-temperature heat (80° C) to accommodate for any shadow areas. The products demonstrate excellent depth of cure, very low shrinkage,… Read more »
Integrated laser welding and stripping system for EV motor manufacturing (Whitepaper)
Sponsored by TRUMPF This whitepaper provides an overview of laser technology for EV motor manufacturing with proven high-quality results for two production steps of the stator with hairpin design: stripping and welding of the hairpin ends. Sponsored by TRUMPF
Learn more about vehicle labeling, a required process: critical, government-mandated assets for new vehicles sold in the US
Sponsored by Ancor We all have rules and regulations we need to follow. For manufacturers selling vehicles in the US, there are government-mandated rules and regulations in place for vehicle labeling. These labels contain important vehicle details – make and model, VIN, fuel economy, safety rating, MSRP – that are used by consumers when making… Read more »
Capitalize on the value of EV modules with a scalable grading solution
Sponsored by AMETEK Growth in the adoption of electric vehicles brings new opportunities and challenges. This is dynamic, especially in today’s climate. There are, however, some certainties: Consumers worldwide will continue to seek greener options in alignment with emerging policies. The battery pack represents a large portion of the cost associated with the EV and… Read more »
Optimizing battery management in high voltage energy storage systems
Sponsored by TTI The rechargeable battery industry has experienced significant growth and is expected to continue to grow into the future. Most of this growth is expected to be propelled by next-generation high voltage energy systems for electric vehicles, and marine and home storage applications that use seriesconnected battery packs. The most popular batteries for… Read more »
More power for battery systems of the future: EA-PSB 10000 series 30 kW programmable DC power supply
Sponsored by Elektro-Automatik Growing demands placed on modern batteries and accumulator systems present manufacturers with major challenges. On one hand, their systems have to provide more performance, service life and safety; on the other hand, end consumers expect products that have an attractive purchase price and energy-efficient operation. Changing market The market for batteries and… Read more »
New battery modeling whitepaper: download now for free
Sponsored by COMSOL Battery system design calls for multiphysics simulation on different scales. This may involve modeling processes at the molecular, microscopic, battery module, and battery stack scales. This white paper explains the chemistries, physics, and design variables that need to be considered in each major step of the battery design process. **Please see www.comsol.com/privacy… Read more »
Common mistakes EV battery manufacturers make that cost time and money
Sponsored by Nordson Sealant Equipment Nordson Sealant Equipment is in Wixom, MI, USA and specializes in automated sealing and dispensing for 1-part and 2-part materials used in electric vehicle battery cell manufacturing. Nordson designs and manufacturers meters and valves to precisely dispense sealant and adhesives materials. We proudly partner with most of the top 10… Read more »
Improve performance and efficiency in EV power electronics with CoolMag thermal management
Sponsored by Coolmag Coolmag Thermo Conductive SL presents its CoolMag TM range for thermal management in power electronics and automotive, produced and designed in Barcelona for the improvement of performance and efficiency in Power Electronics A fatal failure in the power electronics (overheating) usually ends with the car stopped and stranded in technical service, with… Read more »