Search Results Found For: "Wafios"

WAFIOS busbar machines accommodate production processes for any type of busbar

Busbars are familiar components in just about any type of electrical equipment, and naturally they can be found in EVs and EV charging hardware. Not all busbars are alike—different requirements, dimensions and geometries have to be considered in the manufacturing process. WAFIOS develops specialist machinery for the wire and tube processing industry, including machines that… Read more »

WAFIOS’s bending machine produces the complex geometries of busbars

Wire and tube-working machine manufacturer WAFIOS is offering a bending machine for producing the complex geometries of profiled parts and busbars. “The intention was to establish a more economic and more flexible production method for busbars on the market,” says the company. The BMF 60 is CNC-controlled, and is capable of a straightening, bending and… Read more »

WAFIOS introduces SpeedFormer bending process for hairpin prototyping and production

WAFIOS has introduced the SpeedFormer, a new approach to the production of hairpins for EV motors. SpeedFormer combines three bending techniques from conventional wire and tube bending machines into one system. One of the bending techniques has been used for decades in WAFIOS CNC spring and wire forming machines and has now been modified and… Read more »

WAFIOS SpeedFormer three-in-one bending concept for motor hairpin production

WAFIOS has introduced the SpeedFormer, a new approach to the production of hairpins for electric motors, which unites three wire and tube bending techniques into one system.  WAFIOS modified and optimized a previously used technique for simple hairpin bends in order to improve production speeds. The company developed and patented a second bending technique, based… Read more »

Innovative Production Solutions For Conductor Forming

There are many innovations to improve power density in stator windings at the moment, with technologies like axial flux motors gaining momentum. On the other side, radial flux motors with hairpin windings are getting pushed to new limits in terms of efficiency and industrialization. WAFIOS is the world leader in wire bending for almost 130… Read more »

Maximize motor windings fill factor with a unique new tooling concept (Webinar)

There are many innovations to improve power density in stator windings at the moment, with technologies like axial flux motors gaining momentum. On the other side, radial flux motors with hairpin windings are getting pushed to new limits in terms of efficiency and industrialization. WAFIOS is the world leader in wire bending for almost 130… Read more »

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