Designing Safer E-Mobility Battery Packs: Materials And Testing Insights

Presented by:

Joe Staller, Senior R&D Chemist, Epic Resins
Luke Workman, Chief Scientist, Electric Goddess

Mar 10, 2026, 9:15 am EDT

Battery engineers are under increasing pressure to deliver battery packs that don’t just perform—but are safe, durable, and scalable to manufacture.

In this expert-led webinar, Joe Staller, Senior R&D Chemist at Epic Resins, and Luke Workman, Chief Scientist at Electric Goddess, dive into the real-world design and material challenges facing today’s battery engineers.

In this session, you’ll learn:
• Why battery safety must be engineered from the start—and how material selection plays a critical role
• How non-cellular elastomer potting significantly extends battery pack lifespan
• Why non-cellular elastomers outperform foams in both manufacturability and structural durability

Joe and Luke explore how early-stage design decisions impact safety, reliability, production efficiency, and cost. They’ll also explain how fully potted battery packs provide superior protection against corrosion, thermal runaway, thermal cycling, and vibration—while reducing manufacturing complexity and downtime compared to foam options.

Whether you’re designing battery packs for EVs, e-bikes, or industrial mobility systems, this webinar will challenge conventional thinking and show how smarter material choices can deliver safer, longer-lasting, and more efficient battery systems—without compromise.

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